Factory Manufacturing Automatic Locking Screw Robot Equipment with CCD Vision

• Customization: Available
• After-sales Service: Video Technical Support, Online Support
• Warranty: 1 Year
• Model NO.: MS-LX-DS5441-SP-CCD
• Transmission Type: Flexible
• Automatic Production Line: Assembly
• Certification: CE
• Automation: Automation
• Flexible Production: Intelligent Manufacturing
• Rhythm: Non Flow Production Line
• Production Scope: Parts Production Line
• Transport Package: Wooden Case
• Specification: 800*650*1628mm
• Trademark: MS
• Origin: China
• HS Code: 8479899990
• Production Capacity: 500sets/Year

Product Description

Product Description

Advantages

1. Reduce cost:High-efficiency operation is achieved by only one person.One person+one machine's efficiency amounts to 3-5 persons' efficiency.

2. High efficiency:the number of electric screwdriver of the Z axis is customizable according to customers' requirements. Several electric screwdrivers can work at the same time.

3. More relax: single equipment for single worker, Just finished loading,Reduce the labor intensity of workers.

4. Reliability:Automatic alarm system, working >20 hours.

5. Good image:Iintelligent automatic equipment presents a new appearance of production line in factories,which helps enterprises establish an image of high technology

6. Customization:Robot can be customized based on customers' requirements on products assembly.

Features
1) The width of the transport tunnel can be adjusted.
2) CCD camera positioning control. Screw locking control system.
3) Without limited for the quantity of the screws. (Max quantity can be more than 1000 pcs) 
4) It can be read the XY coordinate of the CAD intelligently, or read the Gerber info to get the XY coordinate.
5) The position of the defective screws are shown to solve the problems, it includes the product has too many screws and the wrong position of screws are not easy to find.
6) With the smart inspection function. It includes the inspection of missing locked, loose screw and other unstable locked situations.

Functions

1. Wide universality, small in size, can cooperate with production line, convenient for product replacement.

2. With intelligent inspection function, inspection miss locked,unstable locked,loose screw and so on.

3. The Y axis can be made into double-station(that is, double Y axis),so the operator can load alternately.

4. High degree of automation, easy operation which the staff can master and debug quickly.

5. Accurate torsion, convenient adjustment, and the quality of lock is guaranteed.

6. Touch screen display or teach pendant programmable achieve more operations,Through a simple programming, can be put into production, convenient for production and management.

7. With the function of leak detection, once a screw did not fill in place it can fill continually or start alarm processing.

Product Parameters

1	Model	MS-LX-DS5441-SP-CCD
2	Feeder mode	Adsorption Type
3	Dimension (L*W*H) (mm)	800*650*1628mm
4	Weight(kg)	75 KG
5	Operation Range (X*Y*Z) (mm)	500*400*100mm
6	Axis	4 Axis (X,Y1,Y2,Z)
7	Driving mode	Precision Stepping Motor+Timing belt
8	Maximum Speed	X,Y 600mm/S, Z 500mm/S
9	Repeated precision	X,Y,Z  ±0.02mm
10	Teaching Method	Remote Teaching/Manual Data Input/Optional: LCD Touch Screen
11	Motor system	precision stepper motor
12	Transmission mode	Timing belt + screw rod +guide rail
13	Control Panel	Teach pendant (optional:PC or Touch Screen)
14	Screwdriver brand	Taiwan DG / Japan HIOS
15	Torque Range	0.5~15kgf.cm (can be adjusted )
16	Tighten efficiency	About 60pcs/min(according to the screw type)
17	Voltage	AC 110V/220V,50Hz/60Hz
18	External Interface	USB + RS232
19	Power Source	Electricity + Pneumatic
20	Air pressure requirement	0.4 to 0.6MPa (4 to 6kg/cm2) as dry air
21	Working Temperature	5-40C°
22	Working Humidity	20-90% RH

Company Profile

Since the establishment in 2008, Dongguan Gongming Automation Technology Co.,Ltd. has devoter to standard and non-standard automation research, production,sales and provide customer service. Dedicated to provide automated management of overall solutions for medical, mobile, camera, motor manufacturing, small household appliances, toys, semiconductors and other electonic digital products. Mingshuo SmartManufacturing is one of the company's brands with multiple product systems. Include 3C common platform vision screw machine, special type screw, special screw and other customized screw locking equipment, medical flat mask machine, disposable civilian mask machine, automatic soldering robot, ICT/FCT/ATE smart online test production lines, semiconductor packaging equipment, magnetic winding machines as well as other non-standard automated machines.

Applications

It is suitable for all kinds of screw fastening process on mobile phones, keyboards, monitors, car accessories, toys, small home electrical appliances, integrated circuits, printed circuit boards, LCD screen, electronic components (such as relays, speakers), etc. 

FAQ

1. Q: HOW IS THE AFTER SALES SERVICE?
     A: We provider 1 year warranty and technical support.All machine's parts can be replaced for free within 1 year if broken(excluding error operation).

2. Q: IS IT DIFFICULT TO INSTALL TNE MACHINE?
     A: The workshop should prepare a full set of facilties such as power and air compressor. For the first installation, we provide online training. For further problems, we can provide video instruction as well.

3. Q: WHAT'S THE MACHINE LEAD TIME?
     A: For the standard mchines, we can delivery within 3~7days, if it is customized by customer(OEM), the lead time is 35~55 days.

4. Q:DO YOU PROVIDE CUSTOMIZED?
     A: Sure, we can design the equipment accoding to tthe data of the structural section you provide. We are professional sheet metal forming machine designer and manufacturer.

5. Q: YOU ARE TRADE COMPANY OR FACTURY?
     A: We are manufacturer.

6. Q:HOW TO VISIT YOUR COMPANY?
     A: Our factory is located in Guangdong provice.Please advise the visiting date in advance, we can pick up you from Airport or Railway station. 

If any question, you can send INQUIRY, or CHAT us, we will be glad to service you!