Customized automatic assembly pick and load equipment for production lines
Advantages:
1. Reduce cost:High-efficiency operation is achieved by only one person.One person+one machine's efficiency amounts to 3-5 persons' efficiency.
2. High efficiency:the number of electric screwdriver of the Z axis is customizable according to customers' requirements.
3. More relax: single equipment for single worker, Just finished loading,Reduce the labor intensity of workers.
4. Reliability:Automatic alarm system, working >20 hours.
5. Good image:Iintelligent automatic equipment presents a new appearance of production line in factories,which helps enterprises establish an image of high technology
6. Customization:Robot can be customized based on customers' requirements on products assembly.
Machine Action Process:
1. Manually loading product into the jip, rotate the turntable to next one station.
2. Loading module 1 grabs the right button from the tray and installs it onto the product.
3. Laser for product from HEUNGIL.
4. Loading module 2 grabs the left button from the tray and installs it onto the product.
5. Manually unloading product and replace with one new product.
Main Configuration:
| No. |
Configuration |
Brand |
| 1 |
Solenoid valve |
AirTAC |
| 2 |
Cylinder |
AirTAC |
| 3 |
Motor |
Leadshine or Rtelligent |
| 4 |
Power supply |
MW |
| 5 |
Touch screen |
XJ |
| 6 |
Sensor |
OMRON or DCF |
Equipment Working Condition:
| No. |
Item |
Content |
| 1 |
Installation type |
Button Assembly Machine |
| 2 |
Working condition |
a. Rated voltage:AC220V-50Hz.
b. Rated power:2.0kw(estimate).
c. Environment Temperature-5~42ºC.
d. Pressure 0.4~0.7Mpa. |
| 3 |
Capacity |
About 5S/Piece
(Not include loading & unloading tray) |
| 4 |
Operating person |
1 person |
Functions:
1. Wide universality, small in size, can cooperate with production line, convenient for product replacement.
2. With intelligent inspection function, inspection miss locked,unstable locked,loose screw and so on.
3. The Y axis can be made into double-station(that is, double Y axis),so the operator can load alternately.
4. High degree of automation, easy operation which the staff can master and debug quickly.
5. Accurate gripping, convenient adjustment, and the quality of assembly is guaranteed.
6. Touch screen display or teach pendant programmable achieve more operations.Through a simple programming, can be put into production, convenient for production and management.
7. With the function of leak detection, once 1 product did not fill in place it can fill continually or start alarm processing.
Applications:
It is suitable for all kinds of assembly process on mobile phones, keyboards, monitors, car accessories, toys, small home electrical appliances, integrated circuits, printed circuit boards, LCD screen, electronic components (such as relays, speakers), etc.
Parameters:
| 1 |
Model |
MS-ZP-01 |
| 2 |
Feeder moder |
Tray Type |
| 3 |
Dimension (L*W*H) (mm) |
1700*1000*1686mm |
| 4 |
Weight(kg) |
500 KG |
| 5 |
Operation Range (X*Y*Z) (mm) |
500*400*100mm |
| 6 |
Axis |
4 Axis (X,Y1,Y2,Z) |
| 7 |
Driving mode |
Precision Stepping Motor+Screw rod |
| 8 |
Maximum Speed |
X,Y 600mm/S, Z 500mm/S |
| 9 |
Repeated precision |
X,Y,Z ±0.02mm |
| 10 |
Teaching Method |
Remote Teaching/Manual Data Input/Optional: LCD Touch Screen |
| 11 |
Motor system |
precision stepper motor |
| 12 |
Transmission mode |
Timing belt + screw rod +guide rail |
| 13 |
Control Panel |
Teach pendant (optional:PC or Touch Screen) |
| 16 |
Tighten efficiency |
About 5s/pc (according to the product type) |
| 17 |
Voltage |
AC 110V/220V,50Hz/60Hz |
| 18 |
External Interface |
USB + RS232 |
| 19 |
Power Source |
Electricity + Pneumatic |
| 20 |
Air pressure requirement |
0.4 to 0.6MPa (4 to 6kg/cm2) as dry air |
| 21 |
Working Temperature |
5-40C° |
| 22 |
Working Humidity |
20-90% RH |
Factory Display:
Packing & Shipping
Audited Supplier 
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